Try Avoiding These Mechanical Engineering Mistakes

Do you know that many mechanical design errors are avoidable? To know more, keep reading.

Follow the DFA guidelines to confirm that parts designed by you can’t be put together wrongly during production.

Confirm that you specify the correct materials for the environment where they would function.

Here we point out 3 mechanical engineering mistakes that you can avoid easily.

To Design for mis-assembly

It is a good idea to design parts which can never be assembled incorrectly. DFA is a way of telling this point, and fool-proofing a design is very simple; what you need is to be little analytical and reasoning in approach and take an extra care to confirm that things can’t be mis-assembled.

You have to design keeping in mind that there might be people who would end up screwing together your parts on the assembly line. Suppose the person is not naive, ignorant, haven’t yet seen your assembly drawing, is working overtime and possibly doesn’t even care if anything goes wrong.

Make your prototype on improving the designs. Get 3D prints of the parts, machined and show them to others and people in the line of production. The best effort is to improve your design as much as you can.

Wrongly specified material

There are several mechanical materials to select, but you must know that all requirements are not related to your design or mechanical engineering.

Materials have a flame retardancy rating (e.g. UL94-V0 or UL94-HB). If there is an approval department in your company you must discuss the same with them. Confirm with them that you want a UV-stable material for an outdoor usage, to avoid fading, change of color or degradation in sunlight.

Keep in mind the following things:

Regulatory compliance

UV stability

Operational temperature range

Flame retardancy rating

A well-detailed end design that doesn’t work

Always make a Proof of Concept (PoC) model to ensure your effort guaranteed that it will be fine. A design could be broken into functional elements and it’s easy to check them for quality and reliability by designing simple test.

Keep these in mind and the next time you design something, just consider the above points to avoid problems in future.

We conclude now.

Hope this information is of help to you.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. We provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competitions.

They guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good industry opportunities in CAD Cam jobs in Pune, then join their CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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Best Tools To Own By A Mechanical Engineer

Tools are an essential part of Mechanical engineers. Here in this blog topic, we shall discuss the awesome tools that every Mechanical engineer has in his or her toolbox.

Here we list some of the coolest tools which every mechanical engineer must possess:

Calipers

Yes, a pair of calipers is one such cool device needed by a mechanical engineer.

A good pair of calipers can measure within .0005”. Isn’t that really amazing? It’s a very useful tool to measure inside diameters, how much is the thickness, outside diameters and depth as well.

Chapman Set

They come in different sets and more significant than a very efficient screwdriver because they come with a little ratchet attachment which fits the tips and enables working in tight spaces where no screwdriver can ever reach.

Dial Indicator and Force Gauge

They are both very useful tools, and very powerful in a pair. The function of a force gauge is to measure applied force, but the purpose of dial indicator isn’t that clear. It can be said that a dial indicator is very useful for measuring changes in position, for instance, displacement as minute as .001” and a very good one can measure upto.0001”. And whole else than an engineer knows the importance of detecting small displacements for aligning shafts or verifying if a motion could be repeated.

And when the two come together, they are used to measure force and displacement, which in turn helps in measuring stiffness.

Mirror on a Stick

A tool like the one a dentist uses or a better one which comes with an adjustable angle. You must get one handy and check for things like screws that are not efficient during vibration testing, part damage, or any other silly accidents.

Leatherman

Though we mention at last, but it is another essential tool must have for a mechanical engineer. This resembles a pocket knife. A Leatherman has a knife and a pair of pliers which alone makes it an important tool. A few Leatherman tool comes with a bottle opener and a corkscrew, that could provide an added advantage if at all engineering work cause exhaustion and you get thirsty.

Just take a look in your toolbox and let us know what else you possess besides the one mentioned above.

With this, we conclude now.

Hope this information is of help to you. Keep visiting this space to know more.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. We provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competition.

We guide and support in improving skills in AutoCAD programs and help you grow in this field. 

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Top 5 Tips To Find A Good Mechanical Design Job

Choosing a career and next to a company are the milestones. Decide wise and don’t play around with your life and others time. Apply for positions where you have a genuine interest and the skills required for success don’t go for things that do not suit you.

When you apply for a mechanical engineering job be confident, be an enthusiast but don’t be pushy, do the best out of yourself.

Here we share top 5 tips to make job hunting less frustrating while seeking your dream mechanical design job:

Keep your resume and cover letter updated

Identify your skills; look into positions which genuinely fit you, then start making resumes and cover letters that meet the intersection of both – opportunities and the skills. It is essential to remain focused on positions in which you have the skills needed to succeed, that way you won’t waste your precious time, money and effort.

Email your mechanical design job application

Do not send in bulk, do not make typing errors, do not forward and do not resend. Rather type individual emails when you have time and can focus.

Make sure there are no typing errors with the name of the concerned person, it is properly typed and your greeting appears professional. The headline of your email must include the position you are replying such that your communication reaches to the correct person. Double check with the correct cover letter you attached and the resume before you email.

Follow-ups

This is somewhat tricky since every company will process resumes at their own pace. In general, give a week to ten days time before you pick up the phone and call. To call and inquire about your application is the most optimal way and will help you to hopefully get a chance to speak with the recruiting person. If you cannot get past the receptionist, you can try another email. Be persistent but not creepy.

Contact the department

Another possibility is to email the head of the department you want to work with instead of the HR. Do follow the same guidelines when it comes to email. You can find the address of department heads on LinkedIn and many times when their emails are not mentioned, they can be guessed from the ones with HR.

Ask for Feedback

If you are rejected for a mechanical design job application, if you are asked to wait or if you get dry answers, you have to politely inquire the reason behind. Chances are that the people on the other end are busy being employees. You have to make sure if it is not about your application, and if it is then asking for feedback.

Don’t give up hope! Keep your spirits up and multiply your chances. Be positive and keep faith on your capabilities, be confident and be hopeful.

With this, we conclude now.

Hope this information is of help to you. Keep visiting this space to know more.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. We provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competitions.

We guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good industry opportunities in CAD Cam jobs in Pune, then join our CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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How To Choose Between Designing Or Redesign Of Mechanical Power Transmissions?

When you come across a new mechanical engineering project, the professional in charge gets divided in taking decisions between performing a redesign of mechanical power transmissions or existing speed reducers and creating a completely new system. In this blog, we shall discuss this issue which often you come across.

When you come across a new mechanical engineering project, the professional in charge gets divided in taking decisions between performing a redesign of mechanical power transmissions or existing speed reducers and creating a completely new system. In this blog, we shall discuss this issue which often you come across.

One might think to design a geared transmission system is more complicated than redesigning an existing one, but this is not the fact. You need to keep in mind certain issues.

New systems, and replacements, both follow same physical laws but operate following different control laws

The various attributes like loads, speeds, and torques behave differently depending on the controller they are operated by. If the designer won’t know that, the end product might not meet expectations set for the design.

Always one must remember that a digital system operates according to three quantifiable steps:

Measurement.

Calculation.

Yield.

Digital controllers need specific time fractions to execute each these functions.

Design focus and hardware shopping list

In a new system, design can be done in one of two ways:

The control engineer designs the system and orders the necessary components to carry out the job. He is the only person in charge.

The new system involves a client who has an in-house engineer, who will assist in defining the design of mechanical power transmissions and other components.

Designing a CLR speed reducer with helical-worm gears

Strategy

To calculate errors are problematic when the control system has multiple axes. Hence, while thinking of designing or redesigning, is essential to determine the relevant parameters to optimise performances.

Testing

If the system doesn’t meet expectations, the main reason is a calculation error. To avoid this from happening, it is essential to perform the necessary tests and ensure that both hardware and the final model are compatible.

At the time of implementation of the above, the engineer might conclude that the only way to get desired control and operation is by making modifications to the designs.

This redesign might make him change his entire theory about the method to tune the system.

He might use Mechantronics software like MechaWare-, which permits a redesign that includes personalized algorithms and filters in the system that could be adjusted to the specific requirements, for the purpose of lowering as much as possible the challenges of the transmission redesign.

To conclude, the best way to choose to design or to redesign is in comparing the results of the analyses and measurements against the technical specifications needed for the end product.

Whatever might be your request, a CLR will find a team of engineers committed to offering the best solutions while addressing a project.

We conclude now.

Hope this information is of help to you.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. We provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competitions.

We guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good industry opportunities in CAD Cam jobs in Pune, then join our CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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7 Rapidly Growing Technologies In Engineering

With the coming up new technologies, new fields are growing in pace. Today in this blog we shall discuss some fastest growing fields in engineering.

1. 3D Printing

The only technology to affect the tech world profoundly is the 3D printing technology. Over 71 percent manufacturers in the US are using 3D printing technology to maximise their yield process while restaurant ventures are offering 3D printed food, which indicates the future promises of this industry.

2. Solar Energy

Presently, the solar power industry is about $3 billion, owing to the lowering in price and increase in efficiency of the solar panels. Better encouragements and increased demand say that solar power will be a dominating industry in the coming years.

3. Wind Power

Some technological advancement helped the wind industry to increase its potential of harnessing the wind energy effectively. Given the rising concern of environment globally, about climatic changes, wind power industry developed by 22 percent from 2014-15.

4. AI

Studies hint that the rise of smart machines would continue to grow at an annual rate of 20 percent till 2020. Technology big names like Google and Apple are laying their hands bets on AI, and it seems as if they have lots to offer.

5. Video Games

After the amazing success of Pokemon Go, it can be testified about the growth of the industry of video games. The VR technology is predicted to take the video gaming industry to new levels of success with efficient applications in the field of medicine also.

6. Sustainable Construction Materials

Eco-friendly buildings have shown remarkable growth, and the industry is now of worth about $36 billion. There is a global increase in concern, among the general people and the governments, about the use of eco-friendly techniques and materials for constructing of green buildings.

7. Drones

Drones are the recent craze and its application ranges from what not! From agriculture to military applications, drones took the world by storm. The giants of the industry like Amazon are trying ways or ideas about home deliveries made via. With a projected growth rate of about 17 percent till the year 2022, drone industry has big promises for the future.

We conclude now.

Hope this information is of help to you.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. They provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competitions.

They guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good industry opportunities in CAD Cam jobs in Pune, then join their CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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What Are The Differences Between Mechatronics And Robotics

The terms Robotics and Mechatronics make us wondering, is there is any difference between the two. Keep reading this blog to know more.

What is Mechatronics

The word mechatronics is a combination of the terms ‘mechanical’ and ‘electronics’. The word depicts the basic nature of this field, to mix electrical and mechanical concepts in a single device. Mechatronics is a junction for merging of concepts between mechanical engineering, electrical engineering, and computer science to design, create and operate products.

Some Definitions of Mechatronics

Here are several definitions of mechatronics:

(1) The inclusion of electronics into mechanical working.

(2) The inclusion of mechanical concept with electronics and computer controls.

(3) The use of a synergistic inclusion of mechanics, electronics, and computer knowledge to create enhanced products or systems.

(4) The use of complex decision making in the operation of physical systems.

(5) The inclusion of intelligence to a mechanical design or substituting mechanical designs with an intelligent electronic solution.

(6) The synergistic merging of mechanical, electronic, and software concepts.

Note: some of the definitions used the word “synergistic”

to portray that two or more discrete things are acting together to create an effect greater than that of separate individual objects. The effect of the sum is more than the individual results.

Difference Between Mechatronics and Robotics

A robot is excellent of a mechatronic system. Most robots merge software, electronics, and mechanical designs in a synergistic way. Other instances of mechatronics are a digital thermostat and anti-lock brake system. Both were designed as mechanical systems and later improved later with an integration of electronic controls and digital computing elements.

Robotics is somewhat considered as a subset of mechatronics, as almost all robots are mechatronic but not all mechatronic systems are robots. Some mechatronics courses and programs are mainly all about robotics.

Mechatronics in Syllabus

Though there are projections showing a large growth in the number of engineering departments which are labeled as Mechatronics Engineering, the actual number of such programs remained small. Most of the academic activities in Mechatronics occur in the departments of mechanical, electrical, and computer engineering.

Mechanical and Automation Engineering

Programs with labels of Mechanical and Automation Engineering are much popular in Chinese speaking regions compared to anywhere else.

Like Mechatronics, the combination of Mechanical and Automation is an example of an inter-disciplinary subject that merges mechanical and electronics concepts with and computer technologies. In Mechanical and Automation Engineering, there is also a focus on process control, networking, and computer interface and software.

Some examples of courses offered in Mechanical and Automation Engineering are thermal fluids, mechanics, and materials, electronics, dynamics and control, robotics, design and manufacturing.

We conclude now.

Hope this information is of help to you.

Are you seeking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. They provide one of the best training courses in CAD CAM in Pune. If you want training in design processes, you must have a good concept and understanding of the subject and with our quality and structured CAD/CAM courses, you can remain ahead of competitions.

They guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good industry opportunities in CAD Cam jobs in Pune, then join their CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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Some Do’s And Don’ts Of High Speed Machining

You must know about High speed machining or HSM, in short with a range of applications. It is possible to apply HSM-technology for milling cavities in high-alloy tool steels.

HSM can be used in a productive way for die casting. Many forging die suits HSM due to shallow geometry. To maintain a forging die is very demanding, as the surface is hard and has cracks often.

HSM can be applied to injection moulds and blow moulds due to their small size, making it economical to perform all operations in one set up.

Electrode milling in graphite and copper are also excellent area for HSM.

One of the initial areas for HSM has been modelling and making of prototypes of die and moulds using easy to machine materials.

One of the main goals with HSM is to cut production costs through higher productivity.

Advantages

The cuts are shallow and time required for cutting the edge is too short.

Low cutting force provides small and consistent tool deflection.

The cut depths are typically shallow in HSM, the radial forces on the tool and spindle are low.

HSM productive cutting process in small sized components.

This achieves making in general finishing and helps to achieve extremely good surface finishes.

This also helps in machining of very thin walls. You must use down milling tool paths, and the contact time between the edge and work piece should be extremely short to avoid vibrations and deflection of the wall.

The accuracy of die and moulds give easier and quicker assembly. Manually you can’t compete with a CAM/CNC-made surface texture and geometry.

The durability is increased when machining replaces EDM.

With HSM, changes in design are quickly made using CAD/CAM, mainly in cases where you don’t need new electrodes.

Disadvantages

Higher acceleration and deceleration rates, and start and stop of spindle cause faster wear and teal leading to higher costs of maintenance.

HSM needs specific process knowledge, equipment and interfaces for rapid data transfer. Finding such an efficient staff is difficult.

Tools, adapters and screws should be regularly checked for cracks. Only tools with maximum spindle speed can be used.

Cutting fluid in milling

Today’s cemented carbides, mainly coated carbides, do not normally need cutting fluid during machining. GC grades do better with respect to more life and reliability on being used in a dry milling environment.

High cutting speeds cause very hot cutting zone.

The effect of cutting fluid to check the temperature variations that occurs.

Adding cutting fluid will enhance variations by lowering temperature of cutting edge while being out of cut. These thermal shocks cause cyclic stress and thermal cracking and results in premature end of tool life.

We conclude now.

Hope this information is of help to you. Keep visiting this space to know more.

Are you looking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. They provide one of the best training courses in CAD CAM in Pune. If you want to be trained in design processes, you must have a good knowledge of the concepts and with their quality and structured CAD/CAM courses, you can remain ahead of competitions.

They guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good opportunities in CAD Cam jobs in Pune, then join their CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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The Significance of Mechanical Design and Engineering

You must have heard about MAKO Design, which is a product development firm and famed to provide classy mechanical design services. This has seen several innovative and market-changing product ideas come from their inventors. Many clients provide them with form of design files, which include CAD files, but majority of them are not designed for making, and has no fundamental elements of mechanical design.

Why You Need Mechanical Design Services?

In simple way to say, mechanical design services offer the necessary components to achieve product’s desired functions. Many industrial design businesses can design the exterior of the product with impressive 3D techniques but, though they appear great, the functional needs are often not credited. Moreover, manufacturers would often reject the files, which can demand expansive redesign and making next. All of this can be minimized from the beginning, with the help of a professional design and engaging their mechanical design services.

Mixing Mechanical Design with Industrial Design

Durability is explained by different materials, assembly parts, etc. Functionality is attained through gears, circuit boards, and other ways within the invention. An experienced designer can find or identify breakage points in an industrial design, and make plan for necessary internal workings to confirm that the product last for long, while significantly performing its functions. Hence, it is more effective to mix mechanical and industrial designs to create a beautiful, durable and functioning prototype.

Just ponder little bit……does your invention need electrical parts? One should consider the services in mechanical designing which offers industrial, mechanical, electrical, and prototyping using a good and efficient process.

Mechanical design services could help in the making of the manufacturing process quite efficient and significant.

We conclude here!

Hope this information was of help to you. Keep visiting our space to know more.

At CRB Tech Solutions, we offer CAD CAM certification course in Pune. If you want training in design processes, you must have a good knowledge on the basic concept and the practical knowledge of the software with our quality and detailed CAD/CAM courses.

If you are looking for an AutoCAD training course, come and join us. We guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good opportunities in CAD Cam jobs in Pune, then join our CAE Institute in Pune which offers the best training through our mechanical design engineering courses.

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Is There Any Difference Automobile Engineer and Automobile Designer

The jobs of Automobile Engineer and Automobile Designer are more or less related profiles. Automobile engineer applies principles of engineering in overall design, maintenance, and operation of automobiles. They are responsible for modification and maintenance of the equipment and engines that design a vehicle. They often do research in the areas of designing, development meant, and manufacturing. Hence, you can say that automobile designing acts as a sub area under automobile engineering.

They often involve in designing of interior structures and external appearance of automobiles. The educational qualifications for both the jobs are same. Bachelor’s degree is sufficient to get into the post of both the jobs. Though both the jobs appear similar, there are slight differences between them.

Automobile Engineering and Opportunities

Graduation in automobile engineering is necessary for automobile engineers and even those with graduation in production or mechanical engineering, are considered for the same position. After finishing the course, one can find enough opportunities in firms that operate in automobile manufacturing.

Automobile Designing and Opportunities

After qualification in automobile engineering, one has to enhance their skills in structural designing to get into the profile of a designer. They should be skilful in using software tools used for design purposes. These professionals could find job openings in similar employment areas like that of an automobile engineer. However, the job profile will be different between the two.

Key differences between Automobile Engineer and Automobile Designer

  • Automobile engineers do overall research, designing, and development of automobiles. They wholly concentrate only on the designing aspects of automobile and are known as Automobile Designer
  • The job profile of an Automobile Engineer is much general whereas that of Automobile Designer is quite specific.
  • Automobile Designer must possess enough skills in employing software design tools where such skills are not essential for the job profile of an Automobile Engineer.

To mention, both the profiles offer amazing career growth to hardworking professionals. Both the profiles need a lot of creativity and innovative mind to perform their work

We conclude here!

Hope this information was of help to you. Keep visiting our space to know more.

At CRB Tech Solutions, we offer CAD CAM certification course in Pune. If you want training in design processes, you must have a good knowledge on the basic concept and the practical knowledge of the software with our quality and detailed CAD/CAM courses.

If you are looking for an AutoCAD training course, come and join us. We guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good opportunities in CAD Cam jobs in Pune, then join our CAE Institute in Pune which offers the best training through our mechanical design engineering courses.

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Safety Factors In Design and Engineering

Efficient design engineers have to consider several factors while designing a part or component. Designing needs forethought and creativity. Rather one of the most important qualities required while creating parts or products is safety…and the entire industry has come up around the need to produce safe products and structures for the use of consumer. Here we mention the terms “Factor of Safety” or FoS and or “Safety Factor orSF, and there are several definitions and calculations which might be referred to.

Let’s find the basics of FoS for designing and engineering.

Factor of Safety

This usually refers to either of the following: 1) actual load-bearing capacity, or 2) the required safety margin.

A basic equation to calculate FoS is to divide maximum stress by working stress. A FoS of 1 means that a structure or component will fail exactly when it reaches the design load, and cannot support any additional load. Structures or components with FoS < 1 = not viable; basically, 1 is the minimum. With the equation above, a FoS of 2 = a component will fail at twice the design load.

Different industries come with different ideas the required safety margin; one of the difficulties with using a FoS or SF is the measure of ambiguity. If the consequences of failure are significant, like loss of life, personal harm, or property loss, a higher FoS will be needed by design or by law.

Other factors to consider while designing parts with safety in thoughts

Depending on the application of a product, both design and individual parts need to be looked after accurately as possible for anticipated conditions. The below mentioned points can help you design engineers to relate for real-world conditions, and create a better product.

Intensity of stress; which components are subjected to more stress, very often?

Is thermal cycling an issue? How it impact function, or the materials to be used?

Is scheduled maintenance likely to occur? Will it happen regularly, and be of similar quality each time?

How combination of materials used impact the overall design?

Is the structure deteriorating through corrosion?

With these questions, we conclude now.

Hope this information is of help to you. Keep visiting this space to know more.

Are you looking for CAD CAM certification course in Pune?

Then you must join CRB Tech Solutions. They provide one of the best training courses in CAD CAM in Pune. If you want to be trained in design processes, you must have a good knowledge of the concepts and with their quality and structured CAD/CAM courses, you can remain ahead of competitions.

They guide and support in improving skills in AutoCAD programs and help you grow in this field.

If you are looking for good opportunities in CAD Cam jobs in Pune, then join their CAE Institute in Pune which offers the best training through mechanical design engineering courses.

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